Maintenance services are a significant component of the total cost of ownership of a store automation solution. The path to automation in an rtg terminal kalmar global. Candidate should have minimum 5 years work experience as crane mechanic. But there is a kind of rubber tyred gantry crane, how much do you know about it. The rtg has a rigid and stable steel structure allowing precise handling with smooth movements even at high speeds. We use it to generate invoicesbills and for keeping track of. Save fuel, lower your emissions and make maintenance easier with the best combination of of diesel and electric technology. The electric power system completely eliminates the need for engine component maintenance, which translates into much less downtime and reduced maintenance costs.
Zero emission rtg can save up to 158 gallons of engine oil per year. Inspections for overhead cranes and hoists crane services. Feb 25, 2020 rtg tools is a subset of rtg core that includes several useful utilities for dealing with vcf files and sequence data. Mar 25, 2020 remote maintenance and liebherrs custom diagnostics and maintenance software, diamon3d, are included. Next to the sts crane, the rtg is one of globalsims most popular software models and is loaded on globalsim crane simulators in ports and training schools throughout the world. Rubber tyre gantry cranes rtg technical data rtg model range a typical gantry span 20. In most countries we offer mainman planned maintenance to perform visual inspections and maintenance work, such as adjusting and lubricating, with the intent of satisfying manufacturers. Rtg offers replacement parts and labor during specified hours of performance for hardware maintenance. This crane manufacturer has been using rollway bearings since 2006. Tbas ai software improves rtg megaterminal port technology. Cavotec provides a wide range of rtg electrification technologies. Our company focus on a series of highend crane and lifting equipment services as a designer, manufacturer and project contractor. Sany provides a large quantity of equipment for indias energy and. Its modular design makes it easy to tailor to your specific requirements.
Probably the most interesting is the vcfeval command which performs sophisticated comparison of vcf files. Our solutions can be integrated on new ertgartg or rtg retrofits. Oiltec solutions crane simulators are in use, safely reducing costs for port operators all over the world. Crane inspections are designed to assess the safety of equipment, detect wear and tear and identify maintenance needs for safe, productive operation. During rtg crane operation heat is constantly generated and dissipated through brake modules.
Preventative crane maintenance we believe in dealing with issues before they become safety hazards. Precise control using simultaneous drive motion removes the need for a headblock or side shift. Reduce fuel consumption by up to 50 per cent annually thanks to the significantly smaller diesel engine and intelligent power management system. Comparisons between universal type rtg crane and new style rtg. Rtg crane is suitable for spans of between five and eight containers wide, and for lifting height of 1 over 3 to 1 over 6 containers high. Whats more, we believe that the maintenance interval of 1,000 hours is one of the longest in the industry. Rubber tire gantry rtg crane class at mitags purpose. A straddle carrier or straddle truck is a freight carrying vehicle that carries its load underneath by straddling it, rather than carrying it on top like a conventional truck. Handover the rtg to next shift operator safely and pass critical information or any new updates if any. Our mainman maintenance and software program offers an innovative solution for making preventive maintenance a consistent, routine part of lifting the safety and productivity of your operations. Other equipment, such as inverters, in the rtg crane system may produce nonlinear loads, causing severe harmonic. For this reason, rtg offers an advanced exchange option to reduce costs while still providing a high level of service.
Besides energy wasted, users have to spend extra for the maintenance of brake modules. Looking for online definition of rtg or what rtg stands for. Rtg is listed in the worlds largest and most authoritative dictionary database of abbreviations and acronyms the free dictionary. We can also supply a software program designed to integrate with existing plc units. Do you know the main rtg crane specification, the design, the advantages and so on. Join the yard revolution with konecranes automated rtgs artgs. Rtg tools is a subset of rtg core that includes several useful utilities for dealing with vcf files and sequence data. Regardless if you have a shuttlelift, marine travel lift, ascom, cimolai, or any other rubber tire gantry crane. We use it to generate invoicesbills and for keeping track of hours billable and for nonbillable overhead. To help reduce maintenance costs, new cranes have monitoring systems that actually monitor the stresses experienced by key crane components. Crane inspections and preventive maintenance konecranes.
Electrical rtg an electrical rtg ertg is in many ways a combination of the asc and the rtg. Examination instrumentation devices and and make sure its linked to control systems. Should have experience in a professional maintenance role preferred. The advantage of the straddle carrier is its ability to load and unload without the assistance of cranes or forklifts. Rtg crane operator adani yangon international terminal. Crane systems maintenance training students will learn. Very detailed 3d model of the rtg gantry crane kalmar.
Rtg crane operator adani yangon international terminal co. Because it uses no hydraulics, servicing is straightforward and there are fewer components to inspect and maintain. General electrical maintenance and repair on gottwald mobile harbor cranes on board man engine generator maintenance and repair on konecranes rubber tyre gantry carnes on board volvo engine generator. Solutions heavy industry rubber tyred gantry rtg crane. Servicemax crane service software provides instant visibility into delivery tracking, all crane work orders and scheduling across all geographic locations. Konecranes offers a maintenance and software program for users of all makes of cranes mainmanthat provides an effective, systematic solution for staying on top of crane inspections and maintenance, and lessening the incidence of equipment breakdowns and accidents. Globalsim has a number of rtg models available that vary depending upon the manufacturer of the original equipment and the size and features of the crane model. Servicemaxs proven and scalable cloud computing crane dispatch software lets you assign and schedule multiple work orders along with an intuitive drag and drop console.
The optional variable speed generator enables fuel consumption savings of up to 45% by automatically optimizing the engines rpm according to the required power. Jaffer ali quay and rtg crane technician apm terminals. Half a century of rtg history kalmarglobal kalmar netherlands. Electric motor design and control maintenance and repair. Yard cranes like rubber tyre gantry rtg, rail mounted gantry rmg and straddle. Rtgs typically straddle multiple lanes, with one lane reserved for container transfers. Servicemaxs proven and scalable cloud computing crane dispatch software lets you assign and schedule multiple. Positioning system for rtg agss system integration software systems.
At 1,000 hours, it has one of the longest maintenance interval in the industry. Jib cranes, gantry cranes, tripod and bridge cranes. These monitoring systems can measure and record the stresses, loads and time on the key components, and alert operators when the crane hits certain use milestones. Before installing the crane on the runway, lock the runway conductor disconnect switch in the open off position. Converting a manual rtg terminal to an autortg terminal kalmar. In typical applications, replacing an existing diesel crane with the eone.
The kalmar classic rtg combines the best of diesel and electric technology for fuel savings, low emissions and easy maintenance. Carry out preventive, corrective and emergency maintenance and troubleshooting on the electronicelectrical components and controls of cranes and mobile equipment. Scripts are small programs that can start other programs, choose menu items, enter text, and do other tasks that people normally do. Rubber tire gantry rtg crane, like the rail mounted gantry crane, is a kind of container crane. Standardizing the commissioning phase to improve rtg cranes product safety and quality 2 figure 1 sales and ebit percentages for each business area konecranes business area 20. Remote maintenance and liebherrs custom diagnostics and maintenance software, diamon3d, are included. How much do you know about rubber tyred gantry crane.
The performance of the rollway bearings has created a long relationship with this customer. Software programming on bromma using abebms hydraulic oil flow. Auxiliary system network communication system remote operation. Sany is a global manufacturer of industryleading construction and mining equipment, port and oil drilling machinery, and renewable windenergy systems. The cranes are due to be ready for operation before the end of 2020. Familiarity and detailed knowledge of modern diesel engines and mechanisms used in heavy lifting applications such as. Inbound containers are stored for future pickup by drayage trucks, and outbound are stored for future loading onto vessels. Automation and software, container handling equipment yard cranes. Provide assistance with preventive maintenance programs. Take over the crane from previous operator after ground level checks, and report if found any abnormalities, in accordance with safe operating procedures. Because of the minimized or in most cases totally removed diesel engine, maintenance and emissions can be greatly reduced. Our team owns much experiences in this fiend for many years. Verify that the crane is furnished for the same voltage, frequency and phase as the runway power supply. Rtgs maintenance interval of 1,000 hours is the industrys longest.
Dp world berbera already operates three liebherr lhm 420 mobile. Our preventive maintenance inspections are performed by konecranes trained technicians, utilizing our proprietary mainman maintenance software and procedures. Europe rtg crane market, by type, 2016 % electric rtgs reduce the need for engine component maintenance. Rtg and sts cranes with these bearings are operating all.
These monitoring systems can measure and record the stresses, loads and time on the key components, and alert. The following is a general outline of the features and. They are able to save up to 600 liters of engine oil per year. Electric rtg is anticipated to be the fastest growing segment, registering a cagr of 9. Rubber tired gantry crane market size, share industry. Crane voltage is shown on nameplate on bridge panel. Designed for attorneys, rtg bills easily handles multiple rates, trust accounting, split bills, contingent fees, late charges, taxes, many timekeepers, concurrent users, and more. They needed bearings with an optimized quality price ratio on which they can rely. Also included with rtg scripts is the rtg report script wizard.
It provides a safe learning environment where they can get more seat time to learn the right behaviours without placing personnel or equipment at risk. E rtg from conductixwampfler represent only one of the many solutions made possible by the broad spectrum of conductix wampfler components for the transport of energy, data, air, and fluids. Manufacturer of maintenance service rtg crane maintenance service, portal crane maintenance service, quick container unloading crane maintenance service and rail mounted gantry crane maintenance services offered by techno enterprises, navi mumbai, maharashtra. Konecranes offers a maintenance and software program for users of all makes of cranesmainmanthat provides an effective, systematic solution for staying on top of crane inspections and maintenance, and lessening the incidence of equipment breakdowns and accidents. Crane inspections and preventive maintenance regular inspections and preventive maintenance activities help identify risks and opportunities for improvement while supporting compliance. Kalmar classic rtg kalmarglobal kalmar netherlands bv. Rubbertyred gantry simulator the rubbertyred gantry crane simulator rtg lets you prepare novices for the challenges of operating in a busy terminal. The kalmar classic rtg features a lowemission diesel power train and an allelectric trolley, wheel turning and spreader. Automated equipment is only as good as the software controlling it. Port strategy rtg cranes to aid efficiency at african port.
We can help you create a proactive, customized maintenance plan based on your equipment, application and duty cycle to reduce downtime and increase reliability. Rubbertyred gantry cranes rtgs are the most popular equipment. Dp world berbera already operates three liebherr lhm 420 mobile harbour cranes, which went into service in early 2019. Downtime is an expensive but generally predictable and preventable problem. The software installed in the pc polls a data log written by the gps system. A rubber tyred gantry crane rtg crane also transtainer is a mobile gantry crane used in intermodal operations to ground or stack containers. Candidate should have 2 to 10 yrs work experience as rtg crane operator. They have a lower maintenance cost and reduced down time. The kalmar rtg cranes offer a highly efficient and flexible platform with four power source alternatives, industry leading performance levels and state of the art features that can help you reduce rtg fuel consumption from 17% to.
Stonimage designs, manufactures and offers customized shipyard crane, dock crane, marine travel lift, rtg crane,overhead crane and gantry crane based on f. The solutions we deliver for your applications are based on. Sany has built 25 manufacturing bases, and over 100 offices with more than 400 agents and 8,000 suppliers worldwide. As is wellknown to everyone, gantry crane is popular all over the world, and most of the customers know the basic knowledge of gantry cranes. Inspections for overhead cranes and hoists konecranes. The kalmar rtg cranes offer a highly efficient and flexible platform with four power source alternatives, industry leading performance levels and state of the art features that can help you reduce rtg fuel consumption from 17% to 100% compared to most other rtgs. Carry out preventive, corrective and emergency maintenance and troubleshooting on the instrumentation controls system and electrical power of cranes. Rtg scripts automates tasks involving rtg bills and rtg timer. Starting moving and stopping the rtg or stacker crane. Tba has integrated its machine learning technology, the yard crane scheduler, into the operations of one of the largest rubbertired gantry. Designed for attorneys, rtg bills easily handles multiple rates, trust accounting, split bills, contingent fees, late charges, taxes. Today, half a century later, kalmar is a leading global industry player at the forefront of rtg creativity.
The crane interconnection diagram is shown in figure 10. Rubber tyred gantry crane a rubber tyred gantry crane rtg crane also transtainer is a mobile gantry crane used in intermodal operations to ground or stack containers. Apply to crane operator, shipping and receiving clerk, construction inspector and more. For preventive maintenance and other technical crane services, call on the global expertise and experience of konecranes.
Under this program, if a problem cannot be resolved remotely, rtg will dispatch a technician to the equipment location. The maintenance cost for an rtg is substantial, mainly related to the diesel engine. The surface slope of rtg crane is less than 1 percent, and local slope is not more than 3 percent. The liebherr high quality standard achieved, with ease of maintenance results in minimum downtime, increasing throughput per rtg unit. Our factory trained technicians work with you through our preventative crane maintenance programs and periodic inspections to identify and address problems before they reach a critical point.
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